EAEE WORKING GROUP WG4 ON
PREFABRICATED BUILDING STRUCTURES IN SEISMIC REGIONS
REPORT, Sofia 1998
Preface
The Working Group 4 "Prefabricated Building Structures in Seismic Regions" was formed in 1986 at the 8th European Conference on Earthquake Engineering carried out in Lisbon, Portugal.
The present report is the 3rd one about the activity of the Working Group. This report summarises the work during the last several years of the specialists from four countries: Bulgaria, Former Yugoslavian Republic Macedonia, Russia and Turkey.
The investigations of 19 Bulgarian specialists are reflected in the report. Some theoretical and experimental investigations performed in Skopje were presented by Working Group Participant Dr.Z.Bozinovski. Prof. J.Eisenberg from Russia sent a material about Prefabricated Building in his country. The Turkish participant Prof.Ersoy prepared a document summarising the application and research on seismic resistant precast concrete structures in Turkey.
As the convenor of this WG4 I would like to express my gratitude to all colleagues, who took part either directly or indirectly in the WG activity. Special thanks to the Bulgarian colleagues, research associates M.Kouteva and A.Kaneva, WG participants, who helped me in writing the final report.
In spite of the fact that due to financial reasons WG meeting could not be held to discuss the contents I hope that this report will be useful for specialists related to the Earthquake Engineering.
Prof.Dr.D.Nenov
W.G. Convenor
At its meeting in Skopje, September 1983 the EAEE Executive Committee decided to organise ten working groups entrusting them to prepare reports on some important problems of mutual interest for the 8th European Conference on Earthquake Engineering in Portugal, September 1986.
Bulgaria (Prof.D.Nenov) was appointed to be responsible for WG 3 "Prefabricated Large-Panel Buildings in Seismic Regions". The WG members were 12 specialists: 8 from Bulgaria, 2 from Yugoslavia, 1 from Romania, 1 from CSSR. The Bulgarian National Committee had ensured the necessary financial support and a WG meeting was held in Sofia during 27- 29 November 1985.
The final WG report was published in the "Proceedings of the 8th European Conference on Earthquake Engineering", Volume 7, pp.73-124, Lisbon, 1986. The titles of the sections included in the report were as follows:
The Working Group 4 "Prefabricated Building Structures in Seismic Regions" is one of the eight working groups formed in 1986 at the 8th European Conference on Earthquake Engineering carried out in Lisbon, Portugal, with convenor Prof. D. Nenov. Specialists from 5 countries took part in the work (from Bulgaria, Italy, Romania, former USSR and Yugoslavia). The Bulgarian National Committee for Earthquake Engineering had ensured the necessary financial support and a WG meeting was held in Sofia from 14 to 17 November 1988.
The final report was published in the "Proceedings of the Ninth European Conference on Earthquake Engineering", Volume A, pp.145-204, Moscow, 1990. The titles of the sections included in the report were as follows:
More details concerning the prefabricated building construction in Bulgaria, Italy, Romania, USSR and Yugoslavia are given in the six annexes to the report.
During the interval 1990-1994 the Working Group 4 "Prefabricated Building Structures in Seismic Regions" continued to work. The participants were from three countries: Bulgaria, Former Yugoslavian republic of Macedonia and Turkey. Because of the lack of financial support a meeting of the participants in the group could not be organised.
The final report was published in the "Proceedings of the Tenth European Conference on Earthquake Engineering", pp.3079-3097, Vienna, 1994. In this report it was emphasised on some specific problems which are the object of the recent investigations of researchers and specialists. The titles of the sections included in the report were as follows:
For the period 1994-1998 the WG 4 "Prefabricated Building Structures in Seismic Regions" continues to work on some special engineering problems. The results of these investigations are given below.
2.1.Investigations of the State of the Connections in Buildings in Exploitation
Whatever catalogue used for the prefabricated buildings, the problem of the connection between the elements is of crucial importance. By means of the connections the different elements form the structure of the building which must bear the effects for which it is designed. Hence the great importance of the connections, especially for constructions built in seismic regions. On the other hand the joining of the different elements is not performed in the factories but on the building site where conditions can vary due to atmospheric and other reasons. That is why it is reasonable to investigate the connections particularly in buildings, which were longer used. For that purpose connections in buildings in exploitation had to be uncovered and investigated. The investigation presented by Nenov (1997), included altogether 12 prefabricated buildings constructed in Sofia, Plovdiv, Russe and Burgas. The total number of the investigated connections is 29. Some of the most important findings are:
All discovered steel links in the connections when the latter are realised in correspondence with the design requirements are reliably protected against corrosion. This also refers to the cases when they have not an anticorrosion covering. In these cases the metal parts are without or with insignificant rust. The velocity of the corrosion is of order of 0.01 to 0.001mm per year, without affecting the metal structure.
In spite of this fact the right thing to do is not to neglect the anticorrosion covering over the metal links. On one hand some omissions in the filling of the connections with concrete cannot totally be avoided, and on the other hand it must be born in mind that in the course of time the protecting properties of the concrete decrease. The investigations established that when there is anticorrosion covering on the steel parts there is no corrosion.
In the connections in which between the infilling concrete and the panels concrete gaps have been formed and the metal parts are not covered with concrete, the corrosion on them is well expressed. If such connections are situated in wet premises there is danger of a fast corrosion. In the course of time steel parts can significantly decrease their cross section and the bearing capacity of the connection will impermissibly diminish before the exploitation term of the building has expired.
The above findings lead to generalised conclusion that the designers, investors and dwellers of the prefabricated buildings should not worry about the reliability of this type of buildings provided the connections in these buildings are made in correspondence with the design.
On the other hand the defects made during the performance of the connections is a serious and alarming signal, which requires undertaking the corresponding measures.
One of these measures is: the concrete and steel corrosion in the connections, and specially the concrete carbonisation, to be constantly (periodically) inspected and studied in order the latter to be stopped or diminished in due time.
2.2. Concrete Corrosion. Determination of the Carbonisation. Measures for Stopping or Diminishing the Carbonisation.
As a general rule it is to be said that the concrete corrosion is possible when an aggressive environment exists. The environment is aggressive when there is acids in it, either in the form of water solution or as acid gas. The environment can be aggressive too when there are some salts or even alkalis in it. Except the chemical composition of the environment many other factors influence on the concrete corrosion speed: cement quality and quantity, concrete quality, stress state, cracks appearance, temperature, etc. Nenov et al. (1998).

Figure 1. Arrangement of the salts in the concrete, formed by the influence of different gas; I-zone of reaction with SO2, HCl, Cl2; II-carbonised layer; III-not carbonised layer.
The combined action of the different acid gas leads to the creation of different salts which are situated as it is shown in Figure 1, Moskvin et al. (1980).
The analysis of the combined acid gas action indicates that the dominating influence on the concrete neutralisation falls to the carbon dioxide (CO2). The other gas accelerates or decreases to a certain degree this process. That is why special attention is paid to the carbonisation.
In the case when the thickness of the carbonated concrete for the exploitation term is smaller than the concrete cover, the structure could work without special covering against the corrosion. Such conclusion can be done if a method for determination of the carbonisation speed is established.
Specialists from different countries work on the problem to prognosticate the carbonisation speed. As a result of these efforts the following formula is established (Moskvin et al. 1980):
x = [( 2 D’Co t ) / mo ]1/2 (1)
where: x is carbonisation depth, cm; D’ is carbon dioxide (CO2) effective diffusion coefficient in the concrete, cm2/day; Co is CO2 concentration in the air, relative value; mo is concrete reactive capacity, relative value, that is to say, the CO2 volume to one concrete volume; t is time in days.
Formulas similar to Equation 1 are established by other authors too. Equation 1 can be written by the following expression:
x = A t1/2 (2)
Equation 2 represents a family of straight lines in a coordinate system x - t1/2 shown in Figure 2.
When the CO2 concentration and the air humidity are constant each particular concrete will have its coefficient Ai:
Ai = [(2 D’ Co ) / mo ] 1/2 = const, (3)
that is to say each particular concrete has its straight line.
However A could be a constant for one family of lines with D’ / mo = const but with different values of D’ and mo. So one line corresponds to a family of concretes with D ‘/ mo = const.
The boundaries D’ in this correlation are determined by
mo = VCO2 / Vconcrete = C K (4)
Giving extreme values of the cement quantity (C), 200 and 400 kg / m3, and the carbon dioxide (CO2) content in the carbonated hardened cement paste (K), 0.2 and 0.4, the result for mo and respectively D ‘ can differ, for a concrete family with A = const, not more than 4 times and carbonated depth - 2 times, respectively.
In Figure 2 each of the three sectors includes concretes with different diffusion permeability (D’ x 10-4 = 0.2; 1 and 10).

Figure 2. Chart for determination of carbonisation depth of the concrete in air environment humidity and with different effective diffusion coefficients D’ of the carbon dioxide (CO2).
Using the chart shown in Figure 2 the term of the durability of the concrete covering can be established. For example in a premise with a normal CO2 concentration a concrete covering of 10 mm and D’
£ 0.2 x 10-4 can serve 50 years.The straight lines in Figure 2 represent the correlation x - t1/2. Better representation of the x - t dependence is shown in Figure 3.

Figure 3.
Other investigations (Martin et al. 1975) prove that Equation 1 can be used only for premises with heating. For the constructions in the open air the following formula is proposed:
t = (a /
where x
µ is maximum depth of the carbonisation when t ® µ , a is CO2 quantity in gr/cm3, necessary for the carbonisation of the hydrated cement products; b is a coefficient taking into account the humidity conditions.The greatest difficulty of the carbonatization prognostic using Equation 1 is the estimation of D’. That is why the most exact carbonatization can be established on the base of direct diffusion permeability estimation of particular concrete in its exploitation conditions. In this case two variants are possible. The first one is based on using the carbonated depth established for the several years of exploitation and the second one, based on the accelerating carbonatization of specimens in an increased CO2 concentration.
The carbonatization depth x2 after t2 years can be established by Equation 6:
x2 = x1 [ ( t2 C2 ) / ( t1 C1 ) ] 1/2 (6)
where x1 - the depth of carbonatization for t1 years exploitation; C1 and C2 - CO2 concentration for the test samples and in the natural conditions, respectively (for the first variant C1 = C2).
Using the above methods the carbonisation depth in existing buildings can be established. This has to be done especially for the connections in prefabricated buildings in seismic region, because the durability of these connections is a determinant factor for the reliability of the construction.
That is why the observation about the carbonisation has to be a constant care.
When the result of this investigation shows that the carbonatization depth for the term of exploitation is smaller or equal to the thickness of the concrete covering on the steel parts, special measures against the concrete and steel corrosion are not needed.
But what to do when the protecting property of the concrete could be exhausted before the end of the exploitation term?
One radical solution in this case is the concrete in the connections to be removed and replaced by a new concrete. But this operation is not always suitable in a building of exploitation. That is why it has to be used when other measures are not possible.
The other solution is different protecting coverings to be used in order to stop or to diminish the corrosion process. The function of one covering is to not allow or to limit the possibilities of contact between the concrete and the aggressive environment, so that the connections to be reliable for the exploitation term. Specht (1991) in Figure 4 gives one example of this protection method.
The different protecting coverings could be waterproof materials, varnish materials, sticking materials, facing materials and so on.
The preparation of the concrete surface before the placing of the protecting materials is very important. The estimation of this problem concerns the humidity of the surface concrete layer, the surface roughness and cleanness. For example the humidity of the surface concrete layer with 20 mm thickness has not to be more than 5 - 6 %.

Figure 4. Parabolic and straight lines functions for concrete carbonatization without covering and with covering (with and without chalking) according to M.Specht.
2.3. Study for Determining of the Response Coefficient of Large Panel Residential Buildings
This study is carried out by a team under the supervision of Prof.M.Dimitrov (1989).
In the Bulgarian code for design of buildings and structures in seismic regions (1987) it is prescribed the seismic forces to be determined depending on the structure ductility, i.e. on the structure capability to absorb energy allowing nonelastic deformations to be developed. According the code the "response coefficient" is assumed as ductility measure. It represents the possibility the construction to absorb and dissipate some of the energy transmitted by the soil during earthquake excitations. To determine this coefficient for the built up in Bulgaria large panel buildings some experimental tests on the ductility of the joints of large panel residential buildings are carried out. Considering this type of structures it is assumed that the horizontal forces are borne by continuos vertical diaphragms consisted of panels where joints are supposed to have enough capacity to bear the force and assure the continuity.
Full-scale study of vertical diaphragms built up by wall elements is performed. Two types of elements are tested - with and without opening in the vertical diaphragm. Both specimens consist of two parts - wall element and basement. The specimens are loaded by horizontal and vertical forces, modelling the real panel loading.
The obtained results coming from the experiments include: hysteretic curves at all loading steps, stresses in characteristic points of the concrete structure, deformations at single points, data about the loading when cracks are being developed and failure loading.
Details can be seen in Dimitrov et al. (1989). Here it will be emphasised on the following conclusions:
2.4. Full-Scale Testing of Residential Building Constructed by Large Panel System under Seismic Excitation
This study is carried out by a team under the supervision of Prof.M.Dimitrov (1995).
The full-scale testing of two identical residential five storeys buildings in Sofia (Ovcha kupel 2) constructed by large panel system has been carried out by the Building Research Institute. There is just one difference between the two tested buildings. The underground floor of the one is cast in situ reinforced concrete structure and the other one is constructed by precast surrounding reinforced concrete walls and internal cast in situ reinforced concrete walls. Both residential have five storeys and are based on band foundations. The purpose of this full scale tests is to determine the dynamic characteristics of both residential and to study their behaviour under quasidynamic characteristics simulated by horizontal forces, corresponding to the equivalent seismic excitations for regions with seismic coefficient 0.27 (IX MSK Intensity). The full-scale test has been performed in the following three stages:
The dynamic studies in the first and the third stages are carried out using identical loading schemes and same methodology. The most important characteristics of this methodology are as follows:
The dynamic loading applied to the fifth level (IVth floor) is realised by two exciting cars located as it is shown in Figure 5. Car No1 is oriented along the longitudinal structure direction and the second car is transversally oriented.

Figure 5. Situation of the dynamic loading cars.
These tests are based on two types of loading:
The following loading regimes are applied:
Vibration registration is done using induction strain gauges, located at 1st, 2nd and 5th floor levels.
The most important items related to the quasi-dynamic test are given below:
The following more important conclusions and observations based on these three stages experimental study and the analysis, which was carried out can be formulated:
The data obtained by this experimental study, as well as the analysis, that is carried out, all conclusions and observations lead to the general conclusion for equal seismic safety of both sections, when they are exposed to seismic excitations corresponding to region with MSK intensity IX (seismic coefficient Ks = 0.27). The results show that in the case of large panel residential buildings with height up to five storeys, constructed in seismic regions with MSK intensity IX, it is possible that ground floors to be with precast outer walls and cast in situ inner walls. Such a ground floor can not affect the seismic safety of the structure, when it is founded under normal geological conditions.
Very interesting material on "Prefabricated Large Panel Reinforced Concrete Systems" was presented by Bozinovki (1997), IZIIS, Skopje. The most important sections of this summarising material concern some experimental investigations, proportioning of elements, nonlinear dynamic response of prefabricated systems exposed to dynamic seismic effects, design and analysis procedure as well as some conclusions and recommendations. As illustration some data about experimental investigations and nonlinear dynamic response are given below.
3.1. Experimental Investigations
The experimental investigations refer to a structure of ground floor + twelve storeys with bearing walls thickness b = 16 cm. The main objectives of the experimental investigations are definition of the main strength and deformability characteristics of the vertical wall panels and proving of their ductile mechanism of behaviour.
The program involves the experimental investigations of four fragments. The tests are performed on two storeys models, constructed in a scale of 1:2. Each model represents a two-storey wall composed by two vertical panels, two horizontal joints and a foundation as it is shown in Figure 6. The panels proportions are b/d/h=8/210/132 cm and the panels ends are reinforced by 1
f 12.
Figure 6. Distribution of the equipment and position of the model during testing.
Details about the elements construction, characteristics of the built-in materials, models casting in situ, experiment performance equipment, instrumentation of the models, loading program, performance of experiment and results as well as their analysis can be seen in the material of Bozinovski (1997). Based on the analysis of the results from the experimental investigations, the more important conclusions are drawn:
3.2. Nonlinear Dynamic Response of Prefabricated Large Panel Systems Exposed to Seismic Effects
Prefabricated large panel reinforced concrete systems as well as other reinforced concrete systems exposed to dynamic seismic effects of moderate and high intensity suffer nonlinear deformations of constituent elements whereby their initial strength and rigidity is considerably decreased.
A special section in Bozinovski (1997) is dedicated to this problem, where a detail review of more important hysteretic models used for dynamic analysis of structures is presented. In Figure 7 an original hysteretic model is proposed. Some of more important conclusions given at the end of this section are as follows:

Figure 7. Proposed original hysteretic model.
3.3. Conclusions and Recommendations
In the final section, Conclusion and Recommendations, presented in Bozinovski (1997), some general conclusions are pointed out. Two of them are as follows:
This chapter is based on the material received with the kind assistance of Prof. Eisenberg (1998), chairman of the Russian National Committee for Earthquake Engineering. It points out the necessity of using new materials as well as new structure of some precast elements due to the requirements mentioned in the last changes of the Code for construction in Russia.
4.1. Existing equipment
The existing equipment of the industrial construction in Russia includes 380 plants with nominal production 34.3 mln m2 production per year. The real production in 1994 was 12.4mln m2 that means 36% of the nominal one. Equipment mass in all these plants reaches the value of 1.5mln tonnes. This is the main issue, which shows that any change of the general purposes of the factories for precast constructions and elements can cause significant losses as well as problems in satisfying the country necessities with residentials. In this connection it has to be confessed that in spite the decreased production volume of precast residentials, this type of construction is going to be still leading one in the near future as well as increasing the participation of the lower buildings.
4.2. Rational structural materials, construction and construction systems
The new edition of the building codes in Russia, No SNIP II-3-79 (introduced by MINSTROY) acting now is connected with radical "hardening" of the thermal insulation characteristics of the existing buildings. During the first stage (up to 2000 year) the required resistance of the thermal insulation fencing constructions has to increase twice and during the second stage it has to reach 350% of the initial one. This is the reason for a critical review of the traditionally used materials and constructions.
Masonry structures in Russia are traditionally used because of aesthetic, exploitation and economic reasons. Sudden energy price increasing makes necessary a new discussion on masonry as traditional material in terms of processing and technical characteristics. To satisfy the technical requirements according to the Russian building Code new edition, mentioned above, masonry walls have to become double in thickness, which is absolutely unacceptable from economic point of view. To realise the second stage in increasing thermal insulation characteristics new effective materials and layered structure details have to be introduced.
All these comments are valid also for outer walls made from light concrete (density 900kg/m3). As an exception cellular concrete blocks, widely used abroad, can be considered. The preliminary calculations and already constructed residential show that timber beam or outer walls are also uneconomic for this second stage. In this way it is drawn out that most suitable specially for residential of small height are layered fencing walls.
These new requirements related mainly to thermal insulation reflect to changes into different construction systems - large panel system, cast in situ and masonry system and combined system.
The prefabrication in construction in Turkey started at the end of 1950-ies. That is the period when the rapid development of different branches of the industry imposed also rapid erection of prefabricated buildings that cannot be achieved by the traditional methods of construction. At present the majority of the industrial buildings are constructed as one-storey buildings with prefabricated elements that are produced in factories.
Due to different reasons, the prefabrication is not immensely applied for multi-storey and residential buildings.
Because almost all of the territory of Turkey is in seismically prone region the Turkish specialists carry out extensive theoretical and experimental activities aimed at the design of the industrial buildings to the expected seismic excitations. Interesting results from these investigations can be seen in the Annex of this report. The concluding remarks of Prof. Ersoy (1998) in this Annex are of great scientific and applied value not only for Turkey but also for the other countries that construct prefabricated buildings in seismic regions.
As an extract from the studies, investigations and analysis in the different chapters the following conclusions can be made:
References
Bozinovski Z. 1997. Prefabricated Large Panel Reinforced Concrete Systems, Skopje.
Dimitrov M., Blagoev G., Kirov Tzv., Kordov G., Petrov P., Golemanov P., Zinoviev J. 1995. Full-Scale Test of Residential Large Panel Buildings Exposed to Seismic Loading, Jn. of Construction, vol.1 (in bulgarian).
Dimitrov M., Mihajlova J., Bratoev St., Georgiev G., Karamanova R. 1989. A Study on Determining the Response Coefficient of Large Panels Residential Buildings, Jn. of Construction, vol.11 (in bulgarian).
Eizenberg J., 1998. About the Prefabricated Constrution in Russia, Moscow.
Ersoy U., 1998. Seismic Resistant Prefabricated Structures in Turkey. Practice and Reserach.
Martin H., Rausen A., Schiessl P., 1975. Carbonation of concrete made with different types of cement, Preliminary reports of colloquium "Behaviour in Service of Concrete Structures", Liege.
Moskvin V. M., Ivanov F. M., Alekseev S. N., Guzeev E. A. 1980. Corrosion of Concrete and Reinforced Concrete, Methods for Their Preseving. Moscow: Strojizdat.
Nenov D., Ignatiev N. 1997. Are Connections in Prefabricated Buildings Reliable?, Proc. of Prof.Dr. Yarar Simposium, Istanbul.
Nenov D., 1998. Prognostic for Strengthening of the Prefabricated Building Connection Against Corrosion, Proc. of Second Japan -Turkey Workshop on Earthquake Engineering, Istanbul.
Specht M., 1991. Schadigende Einflusse auf die Danerhaftigkeit der Betonaubenbauteile und Moglichkeiten der Fruherkennung. Seminar Glostafelbau, Alt-Toplitz.